xmacro:^ Never seen that before; is it possible to use the foam to create multiple foam layers, or do you have to stack the cigars on top of one another?
DSWarmack:OK, while the ^ suggestion will work, just an easier way, go to supply and ask them to get you a pelican case (depending on your pull with the supply guy this may be easy or impossible. Then go on amazon.com and order some Xikar 40 count herfador foam replacements. get a good digital hygrometer and some extra foam along with a bead puck and, viola! Here is mine, emptied for maintenance tonight. it is the sturdiest damn herfador you can get/make!